|本期目录/Table of Contents|

[1]曹扬,武胜男,张玉,等.基于多目标遗传算法的防喷器液压系统冗余优化*[J].中国安全生产科学技术,2025,21(11):49-57.[doi:10.11731/j.issn.1673-193x.2025.11.006]
 CAO Yang,WU Shengnan,ZHANG Yu,et al.Redundancy optimization of blowout preventer hydraulic system based on multi-objective genetic algorithm[J].JOURNAL OF SAFETY SCIENCE AND TECHNOLOGY,2025,21(11):49-57.[doi:10.11731/j.issn.1673-193x.2025.11.006]
点击复制

基于多目标遗传算法的防喷器液压系统冗余优化*
分享到:

《中国安全生产科学技术》[ISSN:1673-193X/CN:11-5335/TB]

卷:
21
期数:
2025年11期
页码:
49-57
栏目:
学术论著
出版日期:
2025-11-30

文章信息/Info

Title:
Redundancy optimization of blowout preventer hydraulic system based on multi-objective genetic algorithm
文章编号:
1673-193X(2025)-11-0049-09
作者:
曹扬武胜男张玉安晨
(中国石油大学(北京) 安全与海洋工程学院,北京 102249)
Author(s):
CAO Yang WU Shengnan ZHANG Yu AN Chen
(College of Safety and Ocean Engineering,China University of Petroleum (Beijing),Beijing 102249,China)
关键词:
防喷器可靠性DDV阀SPM阀冷热复制遗传算法
Keywords:
blowout preventer (BOP) reliability direct-drive valve (DDV) subplate mounted (SPM) valve hot-cold replication genetic algorithm
分类号:
X937
DOI:
10.11731/j.issn.1673-193x.2025.11.006
文献标志码:
A
摘要:
为降低深海防喷器液压系统故障风险,提出基于混合威布尔分布评估直驱阀(DDV)与海底安装式阀(SPM)的可靠性与风险方法,引入冷热复制策略,并在质量与成本约束下,采用遗传算法优化冗余配置,实现系统最大可靠性。研究结果表明:DDV阀和SPM阀分别运行2 250次和7 990次时达到最高风险。并在多重约束条件下,得到最优方案:3个DDV阀,第1个阀采用2级冷复制,其余2个阀各采用1级冷复制;2个SPM阀均不实施复制策略,该配置下系统实现最大可靠性,可显著提升深海防喷器液压系统可靠性。研究结果可为降低因防喷器故障导致海洋钻采风险提供数据支撑。
Abstract:
In order to reduce the risk of hydraulic system failure in deep-sea blowout preventer (BOP),a method based on the mixed Weibull distribution model is proposed to assess the reliability and risk of direct drive valve (DDV) and subplate mounted (SPM) valve.A hot-cold replication strategy is introduced.Under mass and cost constraints,a genetic algorithm is employed to optimize the redundancy configuration to achieve maximum system reliability.The results indicate that DDV and SPM valves reach their maximum risk after 2 250 and 7 990 operating cycles,respectively.Under multiple constraints,the optimal configuration is identified: three DDV valves,with the first valve using a two-level cold replication scheme and the other two valves each using a single-level cold replication scheme.Both SPM valves do not employ any replication strategy.This configuration achieves maximum system reliability and significantly enhances the reliability of the deep-sea BOP hydraulic system.The findings provide data support for reducing risks in offshore drilling operations caused by BOP failures.

参考文献/References:

[1]HARLOW W F,BRANTLEY B C,HARLOW R M.BP initial image repair strategies after the Deepwater Horizon spill[J].Public relations review,2011,37(1):80-83.
[2]SKOGDALEN J E,VINNEM J E.Quantitative risk analysis of oil and gas drilling,using Deepwater Horizon as case study[J].Reliability Engineering & System Safety,2012,100:58-66.
[3]顾和元,侯国庆,吴占伟.基于动态贝叶斯网络的深水防喷器可靠性研究[J].石油机械,2013(3):36-39. GU Heyuan,HOU Guoqing,WU Zhanwei.Dynamic Bayesian networks-based research on the reliability of deepwater BOP[J].China Petroleum Machinery,2013(3):36-39.
[4]刘洋,姚方旭,牟易升,等.球形防喷器关键结构失效分析与结构改进研究[J].中国安全生产科学技术,2023,19(5):130-135. LIU Yang,YAO Fangxu,MOU Yisheng.Study on failure analysis and structural improvement for key structures of spherical BOP[J].Journal of Safety Science and Technology,2023,19(5):130-135.
[5]薛鲁宁,樊建春,张来斌.基于马尔可夫方法的水下防喷器可靠性研究[J].中国安全生产科学技术,2012,8(10):72-75. XUE Luning,FAN Jianchun,ZHANG Laibin.Research on reliability of subsea blowout preventer based oil Markov method[J].Journal of Safety Science and Technology,2012,8(10):72-75.
[6]吴凯.FMEA在防喷器产品风险评估中的应用[J].化学工程与装备,2019(2):211-212. WU Kai.Application of FMEA in risk assessment of blowout preventer products[J].Chemical Engineering & Equipment,2019(2):211-212.
[7]HOLAND P,AWAN H.Reliability of deepwater subsea BOP systems and well kicks[C]//the International Petroleum Technology Conference.Virtual,2021.
[8]HOLAND P,SKALLE P.Deepwater kicks and BOP performance[R].Project Report STF38 A,2001,1419:2001.
[9]FOWLER J H,ROCHE J R.System safety analysis of well-control equipment [J].SPE Drilling & Completion,1994,9(3):193-198.
[10]CAI B,KONG X,LIU Y,et al.Application of Bayesian networks in reliability evaluation[J].IEEE Transactions on Industrial Informatics,2018,15(4):2146-2157.
[11]LIU Z,LIU Y,CAI B,et al.Application of Petri nets to performance evaluation of subsea blowout preventer system[J].ISA Transactions,2015,54:240-249.
[12]LIU Z,LIU Y,LEI W X,et al.Risk analysis of subsea blowout preventer by mapping GO models into Bayesian networks[J].Journal of Loss Prevention in the Process Industries,2018,52:54-65.
[13]LIU Z,LIU Y,CAI B,et al.An approach for developing diagnostic Bayesian network based on operation procedures[J].Expert Systems with Applications,2015,42(4):1917-1926.
[14]张东平.深水防喷器控制系统换向阀可靠性试验研究[J].石油矿场机械,2017,46(3):33-36. ZHANG Dongping.Experimental research on thereliability of directional control valve in deepwater BOP controlled system[J].Oil Field Equipment,2017,46(3):33-36.
[15]CAO Y,ZHANG Y,WU S,et al.Reliability analysis of DDV and SPM in BOP-based Weibull model and expand fault dataset using deep learning[J].Ocean Engineering,2024,314:119670.
[16]REINA J.Summary of blowout preventer (BOP) failure mode effect criticality analyses (FMECAS) for the bureau of safety and environmental enforcement[EB/OL].(2013-04-29)[2025-11-17].https://www.bsee.gov/sites/bsee.gov/files/tap-technical-assessment-program//693ab.pdf.
[17]Bureau of Safety and Environmental Enforcement.Blowoutpreventer control system reliability[EB/OL].(2016-08)[2025-06-15].https://www.bsee.gov/sites/bsee.gov/files/research_reports/5018aa.pdf.

相似文献/References:

[1]陈勇刚,杨晓强.基于模糊灰色关联的航空公司机队可靠性指标的优选[J].中国安全生产科学技术,2010,6(3):101.
 CHEN Yong-gang,YANG Xiao-qiang.Optimization for index of airline fleet reliability based on fuzzy grey association[J].JOURNAL OF SAFETY SCIENCE AND TECHNOLOGY,2010,6(11):101.
[2]邢志祥,陈露,诸德志.火灾探测报警系统及其可靠性研究[J].中国安全生产科学技术,2012,8(3):151.
 XING Zhi xiang,CHEN Lu,CHU De zhi.The research of fire detection alarming system and its reliability[J].JOURNAL OF SAFETY SCIENCE AND TECHNOLOGY,2012,8(11):151.
[3]刘太元,胡夏琦,郝伟修,等.RAM分析技术在海上油气田建设项目中的应用研究[J].中国安全生产科学技术,2013,9(1):75.
 LIU Tai yuan,HU Xia qi,HAO Wei xiu,et al.Applications of RAM analysis in offshore oil and gas development project[J].JOURNAL OF SAFETY SCIENCE AND TECHNOLOGY,2013,9(11):75.
[4]薛鲁宁,樊建春,张来斌.基于马尔可夫方法的水下防喷器可靠性研究[J].中国安全生产科学技术,2012,8(10):72.
 XUE Lu ning,FAN Jian chun,ZHANG Lai bin.Research on reliability of subsea blowout preventer based on Markov method[J].JOURNAL OF SAFETY SCIENCE AND TECHNOLOGY,2012,8(11):72.
[5]鲁守东,周国华,孙景冬.基于MMESE模型的高速铁路运营系统可靠性研究* ——以“723”甬温线动车事故为例[J].中国安全生产科学技术,2013,9(3):19.[doi:10.11731/j.issn.1673-193x.2013.03.04]
 LU Shou dong,ZHOU Guo hua,SUN Jing dong.Study on operation system reliability of highspeed railway based on MMESE model—a case of "723" YongWen line accident[J].JOURNAL OF SAFETY SCIENCE AND TECHNOLOGY,2013,9(11):19.[doi:10.11731/j.issn.1673-193x.2013.03.04]
[6]耿瑞雄,常双君.概率统计在矿井通风系统可靠性评估中的应用[J].中国安全生产科学技术,2014,10(3):168.[doi:10.11731/j.issn.1673-193x.2014.03.029]
 GENG Rui xiong,CHANG Shuang jun.Application of probability and statistics in assessing the reliability of mine ventilation system[J].JOURNAL OF SAFETY SCIENCE AND TECHNOLOGY,2014,10(11):168.[doi:10.11731/j.issn.1673-193x.2014.03.029]
[7]孙 平,朱 伟,邢 涛.城市地下管线系统可靠性分析 *[J].中国安全生产科学技术,2009,5(4):191.
 SUN Ping,ZHU Wei,XING Tao.Reliability analysis of urban underground pipeline system[J].JOURNAL OF SAFETY SCIENCE AND TECHNOLOGY,2009,5(11):191.
[8]刘书杰,李相方,周悦,等.基于贝叶斯—LOPA方法的深水钻井安全屏障可靠性分析[J].中国安全生产科学技术,2014,10(9):187.[doi:10.11731/j.issn.1673-193x.2014.09.032]
 LIU Shu-jie,LI Xiang-fang,ZHOU Yue,et al.Reliability analysis on safety barriers of deep-water drilling based on Bayesian-LOPA method[J].JOURNAL OF SAFETY SCIENCE AND TECHNOLOGY,2014,10(11):187.[doi:10.11731/j.issn.1673-193x.2014.09.032]
[9]刘君强,张马兰,左洪福,等.基于改进贝叶斯神经网络的航空公司安全敏感性分析[J].中国安全生产科学技术,2014,10(11):151.[doi:10.11731/j.issn.1673-193x.2014.11.026]
 LIU Jun-qiang,ZHANG Ma-lan,ZUO Hong-fu,et al.Analysis on safety sensitivity of airline companies based on improved Bayesian neural network[J].JOURNAL OF SAFETY SCIENCE AND TECHNOLOGY,2014,10(11):151.[doi:10.11731/j.issn.1673-193x.2014.11.026]
[10]赵丽娟,李明昊,范佳艺.基于VP-MFC的采煤机摇臂系统齿轮性能退化可靠性分析[J].中国安全生产科学技术,2016,12(9):92.[doi:10.11731/j.issn.1673-193x.2016.09.017]
 ZHAO Lijuan,LI Minghao,FAN Jiayi.Analysis on reliability of performance degradation for gear in rocker system of shearer based on VP-MFC[J].JOURNAL OF SAFETY SCIENCE AND TECHNOLOGY,2016,12(11):92.[doi:10.11731/j.issn.1673-193x.2016.09.017]

备注/Memo

备注/Memo:
收稿日期: 2025-06-15
* 基金项目: 国家自然科学基金项目(52474019);中国石油大学(北京)优秀青年学者基金项目(2462024QNXZ004)
作者简介: 曹扬,博士研究生,主要研究方向为油气井口装备安全可靠性。
通信作者: 张玉,博士,教授,主要研究方向为海洋结构与装备设计与分析、界面断裂力学、复合材料力学等。
更新日期/Last Update: 2025-12-03